When 3W started engine production
of the 3W120B2 (old style technology in 1985), a casting
of an existing chainsaw cylinder was used. 3W modified
this cylinder with 2 additional transfer ports milled
into the cylinder. Timing had been changed as well. Both
steps were taken to increase power and torque. Then 3W
received their own customer number on this cylinder design.
3W was never satisfied with this design. They have always
been looking for more torque and power while still running
in lower RPM bands. Hence, in the last few years they
came up with a lower RPM, higher torque cylinder design.
This new design used the 2 large transfer ports, adding
2 small transfer ports and a 30 degree angled exhaust
port. This would give the new style engines (including
the 3W150iB2) a faster saturation (filling) of the crankcase.
Approximately 30% more than the older style 120 ccm cylinders.
And with the 30-degree angled ports, give much faster
release of exhaust gases. All 3W Engines develop their
optimum power/torque curve between 5500 RPM and 6100 RPM.
Anything above this is really giving you not much more
than prop noise.
All our engines now use the Nikasil liquid plasma coating,
which incidentally is done by the same company that coats
the cylinders for BMW Motorcycle cylinders. 3W has minimum
play between cylinder and Piston; 0.015mm = theoretical
lifetime – 2000 hrs. before TBO. You may want to
compare these numbers to other engine manufacturers to
get an idea of what their criteria are. There are no engines
in the U.S., to my knowledge, that can make this claim.
Also all cylinders are classified which are a solid engineering
practice and a base for a long lifetime. The reason for
this cylinder classification is to keep a very close cylinder/piston
tolerance. This is why, if you notice, all 3W cylinders
are stamped on the top "A" or "B"
to designate classification. Again, to my knowledge, no
other gas engine in the US can claim this. All gas model
engines in the US have open tolerances. The 3W crankshafts
are forged instead of turned making for a much stronger
unit. The metallurgy process is superior. 3W crankshafts
are 2mm thicker than any other that have been checked.
Crankcases have structural webbing for strength. The longevity
of the 3W engines far exceeds the compromise made for
a few extra-added ounces in some 3W engines.
The new ignition system 3W developed creates a 30% more
powerful spark than its predecessor. Spark gap can be
increased to .020 thousands for a softer and cleaner burning
process. Giving a much better midrange burn. We have also
experienced some widespread ignition cap problems. This
problem is mostly directly related to the higher voltage
the ignition is developing. Also some customers are running
very high cylinder head temps due to inefficient cooling.
3W has corrected this problem by the time this information
goes on this website. Again, not every customer is experiencing
this problem. In addition, 3W has its new modified carburetors
on the big block engines (120,140,150). This includes
the Front Intake and Rear Intake engines. This is giving
the engines virtually a 0 to 100% linear throttle response,
thus making the midrange transition a problem of the past.
Quique Somenzini flew this carb as a prototype at the
1999 T.O.C. with pleasing results!
All this gives the new 3W150iB2 a maximum power output
of 17 – 18 H.P. Static thrust 84 lbs. To 97 lbs.,
depending on propeller size.
In closing, 3W and Cactus Aviation are working
together to bring you, the customer, nothing short of
the very best in "Two Stroke Technology".