This
is the business end of our 40% Extra330, 3W-150B2SS.
You can
notice the baffles that have been added for better air
flow too and over the cylinders. Always remember, you
must make the air go where you want it to go. Otherwise,
it will take the easiest route in and out of the cowl.
It will cool your mufflers great but will bypass the
cylinders or give them very little cooling, at the most.
Everyone has an idea how to cool. Just ask or look around
at your local field. Everyone is an expert.
What I am showing you in the photo is
the same way full scale aircraft engines are cooled.
It is a misconception that you just put a ring around
the cylinders from the air intake holes. All this will
do is again, let the air take the easiest route out
of the cowl. It is imperative that you cool these engines
in high heat maneuvers (Torque Rolls, hovering and other
3D flight). With correct baffling, you can lower your
engine temp by as much as 100 degrees!
The material you use is not important.
In an emergency at a meet I have used anything from
cardboard to 1/16" balsa. I do suggest using 1/16"
balsa, light cloth, glassing it(laminating epoxy) and
painting for good looks.
On the 3W you will need to bring the horizontal
baffle 1/4 above the port at the base of the cylinder
but no more than 1/2. You will glue this baffle at the
front(bottom) of the air intake on the cowl. It will
be brought back to within 1/16" of the fins. Making
sure you cannot see through the fins but only see the
barrel of the cylinder. It will extend from the crankcase
where the structural webbing is all the way out to the
cheek of the cowl. Next, you will take a piece of 1/16"
balsa and go vertical from the very top of the cowl(enclosing
the cheek to the spark plug but not over the cooling
fins on the top of the cylinder). These fins are functional
and help cool the cylinders This piece of balsa will
be at about a 20 degree angle depending on aircraft
style (cowl). It will be glued to the horizontal piece.
Keep in mind, you do not want the air
to escape under the fins. You will use the top of the
cowl as the top of your airbox. Doing
theses simple steps will make your engine a happy camper
and not so prone to over heat and quit at a most inopportune
time.
This is baffling on Garrett Morrison's 3W Extra using
this method he has decreased the temperature on his cylinder
heads by 60 degrees!